S7-300/400
MITSUBISHI 
TS5
Designing injection molds
Our competences were trusted by:
Objectives:
- Detailed identification of particular elements of the injection mold
- Unassisted selection of materials used to build injection molds
- Use of engineering know-how for designing purposes
- Use of computer-aided design software
Course type
Open training
Course level
TS5
Duration
3 days
Prerequisites
Location
Laboratory in the Engineering Training Center in Gliwice or the client company
See the laboratory
See the laboratory
Dates
Terms, costs of participation, location and training program are being set individually with the customer
Schedule
Price
Highlights
- A certificate of completion
- Educational aids: scripts
- Access to specialist magazines and technical literature (regarding stationary training)
- Writing aids (pen, notebook) - regarding stationary training
- Complete care of idividually assigned customer service person
- Participant Cards with discounts to partner restaurants / pubs in Gliwice (regarding stationary training)
Catering
Participants of training courses at our center receive unlimited access to the Cechownia Cafe coffee bar and a two-course lunch.
More information
More information
Contact
Closed trainings
This course is also available as a closed training where the dates, price, locations and the content is settled individually with the Client.
Certificate
After completing the training, each participant receives a personalized bilingual certificate that descriptively confirms the acquired skills in accordance with the PN-EN ISO 9001:2015 quality management system implemented at EMT-SYSTEMS Sp. z o.o., supervised and certified by TUV Nord Polska.
More information
More information
Accommodation
List of hotels near the training location
Please contact us on:
0048 32 4111 000
info@emt-systems.pl
should you have any questions on the course you have chosen
Course program
- Basic information about the injection molding process:
- The course of the injection molding process
- Processes occurring in the injection mold
- Basic parameters of the injection molding process
- Fundamental principles of setting the injection molding process
- Dimensional accuracy of injection molded parts
- Injection molding process and dimensional accuracy
- Structural and technological dimensions
- Norms of dimensional accuracy for elements made of plastics
- Examples of determining dimensional tolerances
- General design of the injection mold:
- Functional systems of the injection mold
- Basic elements of the injection mold
- A drawing of a simple injection mold
- Input data for the injection mold project:
- Data on the injection molded elements
- Properties of plastics
- Design data on the injection molding machine
- Technological data on the injection molding machine
- Economic data
- Principles for the selection of the number of cavities:
- Decision on the number of cavities based on the production program
- Decision on the number of cavities based on the injection molding machine capabilities
- Decision on the number of cavities based on the cost effectiveness of the process
- Structure of the mold cavity:
- Elements of the mold cavity
- Types of punches and dies
- Principles for setting the element in the injection mold
- principles for determining the position of the parting plane
- venting the mold cavity
- calculating the cavity dimensions
- smoothness and surface structure of the molding elements
- Principles for the design of gating systems:
- Types of gating systems
- Design of gating systems
- Principles of selecting the injection location
- Principles of selecting sections of feeding channels
- Principles of selecting the injection holes
- Design of heating channel systems
- Principles for selecting heating channel systems
- Thermoregulation system of the injection mold:
- Energy balance of the injection mold
- Definition of the thermoregulation system (cooling system)
- Types of thermoregulation systems
- Structure of a thermoregulation system
- Individual thermoregulation of punches and dies
- Selecting thermoregulation system channels
- Ejection of the molded parts:
- Definition of ejecting molded parts
- Removal by opening the mold
- Removal by double ejection
- Sequential ejection
- Ejection by slide mechanisms
- Ejection with jaws
- Ejection with sidewall cores
- Ejection of threads
- Ejector system:
- Definition, types
- Design of ejector systems
- Selection of ejection point
- Calculating ejector stroke
- Types of ejectors
- Interaction of the ejector system and injection molding machine
- Connecting, fasting and guiding elements:
- Positioning the injection mold on the injection molding machine tables
- Typical guiding system and identifying two mold halves
- Auxiliary elements identifying mold halves
- Identifying injection mold elements
- Connecting elements in the mold
- Principles of selecting materials for injection mold elements:
- Selecting the materials for molding elements
- Selecting the materials for plates
- Selecting the materials for other elements of the molds
- Categorization and standardization of the mold elements:
- Categorization of mold elements and manufacturing ready elements
- Standardization of the mold elements
- Ready element sets
- “Block molds”
- Computer-aided mold design:
- Simple calculation and troubleshooting programs used in the process of mold design
- Graphics software
- Diagnostics software
- Injection molding process simulation programs
Laboratory
Participants of the courses have at their disposal equipment and machines available in a given workplace. We can also use the documentation provided by the Client.
About us
Our experts
Training sessions are carried out by industrial representatives and long – standing member of academic staff from units of higher education with considerable experience in implementation and repair projects. Our tutors work for large industrial plants solving technical problems and performing engineering tasks.
