Training courses and practical workshops dedicated to maintenance services of the following branches of industry: automation, mechanics, energy, technology, design and construction
TS6

Exploitation of injection molds

Aims of the course:

  • Increasing technical awareness of the employees working with injection molding machines
  • Introduction to operation principles of injection molding machines
  • Maintaining good technical condition of injection molding machines
  • Independent assessment and selection of the method of repairing damage to injection molding machines
  • Operation and repairs of hot runner systems

About us

Awards References ON-LINE trainings info

Course type

Open training

Course level

TS6

Duration

2 days

Location

Laboratory in the Engineering Training Center in Gliwice or the client company
See the laboratory

Dates

      Schedule

      day 1 h. 9.00-16.00
      day 2 h. 9.00-16.00

      Price

      Contact us!

      Highlights

      • A certificate of completion in 2 languages – Polish and English
      • Educational aids: scripts
      • Access to specialist magazines and technical literature
      • Writing aids (pen, notebook)
      • A bag of company gadgets
      • Complete care of idividually assigned customer service person
      • Participant Cards with discounts to partner restaurants / pubs in Gliwice

      Prerequisites

      General technical knowledge. Completed TS1 course or knowledge included in the course content.

      Catering

      Participants of our courses are entitled to a two-course meal and have unlimited access to Coffi Di‘Italian Espresso Bar.
      More information

      Contact

      tel.: 0048 32 4111 000
      e-mail: info@emt-systems.pl

      Closed trainings

      This course is also available as a closed training where the dates, price, locations and the content is settled individually with the Client

      Certificate

      After the training course each participant acquires billingual, personal certificate descriptively confirming acquired skills in accordance with ISO 9001:2015 and ISO 29990:2010 TüV NORD Polska procedures
      More information

      Accommodation

      List of hotels near the training location

      Please contact us on:

      0048 32 4111 000

      info@emt-systems.pl

      should you have any questions on the course you have chosen

      ENQUIRE APPLY

      Course program

      Day 1 (9.00-16.00)
      • Basic information about the injection process:
        • Stages of the injection process
        • Processes occurring in the injection mold
        • Basic parameters of the injection molding process
        • Fundamentals of setting the injection molding process
      • Injection mold design:
        • Injection mold operating principle
        • Design approaches in modern injection molds
        • Functional systems in injection molds
        • Components of injection molds
        • Parting plane
        • Ejecting the element from the mold
        • Ejection system of the molded parts
        • Cooling system
        • Standards in injection molds
      • Types of gating systems:
        • Types of gating systems
        • Design of gating systems
        • Principles of selecting the injection location
        • Principles of selecting the injection holes
        • Design of hot runner systems
      • Materials science in the design of injection molds:
        • Steels used to construct the molds
        • Properties of the selected steels
        • Special metals
        • Thermo-chemical treatment of steel
      • Coatings in injection molds:
        • Types of coatings
        • Application possibilities
        • Advantages and disadvantages of coatings
      • Utilization of molds:
        • Mechanical stress
        • Thermal expansion
        • Heat collection
        • Influence of the process
        • Mechanical damage
        • Usage errors
       
      Day 2 (9.00-16.00)
      • Dimension adjustments of mold cavities:
        • Technological adjustment
        • Design adjustment
        • Mechanical adjustment
        • Problems with dimension adjustments
      • Venting the mold cavity:
        • Types of vents
        • Design approaches
        • Significance of venting the mold
      • Operation of molds with heating channel systems:
        • Documentation
        • Starting the molds with heating channels
        • Changing the color
        • Cleaning the runners
        • Repairs of the hot runner systems
        • Preventing runner clogging
        • Safety regulations for operating hot runner systems
      • Inspection of injection molds:
        • Preventive maintenance
        • Technical evaluation of the injection mold
        • Savings that result from the technical inspection
        • Technical culture for the inspection
        • Methods of cleaning parts of injection molds
        • Chemical agents
        • Injection mold storage
      • Spare parts inventory:
        • Building spare parts inventory
        • Most commonly replaced parts
        • Predicting potential failures
        • Minimizing the inventory
      • Methods for repair and regeneration of mold cavities:
        • Types of defects
        • Technology of repairing injection molds
        • Welding
        • Machining tools used for repairs
        • Surface machining
        • Modern technologies
      • Problems injection molds:
        • Types of defects in parts
        • Examples of injection molds’ wear
        • Types of defects
        • Repair suggestions
       
      ENQUIRE APPLY Printable version

      Laboratory

      During open courses that are carried out in the rooms of our Center we use examples of damaged parts, samples of welding methods, samples with different types of surfaces etc.

      During closed courses that are carried out at our Client’s premises, we additionally suggest discussing the production problems encountered in a given workplace and finding solutions. For practice, we suggest visiting the tool shop and consultation with real injection molds.

      Confirmation of cooperation

      Our experience and quality of the provided training services is provided by selected references received from our Clients, , based on their satisfaction with training courses in PLASTICS and plastics processing.

      VIEW ALL REFERENCES

      Tutor

      Our trainers have extensive technical knowledge and broad experience supported by years of documented work in various implementation projects. During the trainings, their main focus is on passing knowledge of the real examples they have encountered in their professional work.

      Our trainers are open to all suggestions made by the participants. It is very common that during trainings the group discusses the issues beyond the scope of the standard program that cover specific aspects of the students work.

      Completed courses also lead to cooperation between EMT Systems Ltd. and representatives of industrial facilities in the following areas: projects, modernization and diagnosing of the machine systems and technological lines.

      Course documentation

      Each participant of the course receives:

      • A course book: Injection molding machine operation compiled by the Engineering Training Center EMT-Systems and comprising the topics included in the course content.

      Intended for

      The training course is addressed to the following members of technical staff:
      • Toolmakers
      • Tool mechanics
      • Injection mold set up specialists
      • Technologists
      • Employees responsible for the technical condition of injection molds
      ENQUIRE APPLY

      Related trainings

      TS2Designing components made of plastics
      TS4Plastics processing - extrusion
      TS5Designing injection molds
      TS7Blow Moulding

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      TRAINING INFORMATION

      TS6: Exploitation of injection molds
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      Administratorem Twoich danych osobowych jest EMT-Systems Sp. z o.o. z siedzibą przy ul. Bojkowska 35A, 44-100 Gliwice. Dane osobowe są zbierane i przechowywane w celu przetworzenia w/w zapytania. Masz prawo do pełnego dostępu do swoich danych osobowych, ich przenoszenia, sprostowania, usunięcia lub ograniczenia przetwarzania, a także wniesienia skargi do Prezesa Urzędu Ochrony Danych Osobowych, jeśli uznasz, że twoje prawa zostały naruszone. Pełna polityka prywatności dostępna jest pod adresem: Polityka prywatności


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      High quality of our services is confirmed by
      continuously returning clients.

      As much as 85% of enterprises that we have worked
      with decided to choose our trainings once again.
      It is reflected in the received references.

      Courses took place in professionally equipped training rooms
      At our disposal were real elements such as a bucket arm, high performance industrial motors, hydraulic blocks or power units. Training materials were prepared based on our needs and requirements Read more
      The Center prepared two training packages adjusted to our individual needs ...
      The participants had at their disposal components that they used to build and diagnose different types of systems. They could also use real elements such as bucket arm, high performance industrial controllers, control blocks, pumps and power supply units. Read more
      Qualifications of the trainer and equipment in the training room were at the highest level ...
      it should be also recognized that the employees from organization department were very invested in responding to participant’s needs Read more
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