ZO5

Basics of resistance micro-welding

For whom:

The training is dedicated to technologists, technicians, process engineers, maintenance workers and people responsible for the resistance welding process used in the production of small electronic components and connectors, electric motors, sensors, cabling, medical devices, lighting elements and many other devices requiring precise electrical and mechanical connections.

Course aim:

After completing the training, the participant:

Knows the issues related to the technology of resistance welding
Knows the structure, principles of operation and servicing of resistance welding control systems
Knows the issues related to the technology of resistance welding for various types of materials
Can choose the appropriate parameters, such as current values, clamping forces and welding times

Application of micro-resistance welding technology:

Commutator connections with winding wire
Automotive parts and components
Hot crimping
Installation of solar cells
Production of lamps and lighting elements
Welding of conductive materials
Welding of electrical contacts
Welding of sensors and components
Battery packing
Welding of cables and terminals
Compacting cables
Sensors

Course type

Open training

Course level

ZO5

Duration

1 day, 7 hours

Prerequisites

Basic knowledge of electrical engineering

Location

Laboratory in the Engineering Training Center in Gliwice or the client company
See the laboratory

Dates

Rok 2026

Dates

Please contact us

Schedule

day 1, h. 9.00 - 16.00

Price

Highlights

A certificate of completion
Educational aids: scripts
Access to specialist magazines and technical literature (regarding stationary training)
Writing aids (pen, notebook) - regarding stationary training
Complete care of idividually assigned customer service person
Participant Cards with discounts to partner restaurants / pubs in Gliwice (regarding stationary training)

Catering

Participants of training courses at our center receive unlimited access to the Cechownia Cafe coffee bar and a two-course lunch.
More information

Contact

tel.: 0048 32 4111 000
e-mail: info@emt-systems.pl

Closed trainings

This course is also available as a closed training where the dates, price, locations and the content is settled individually with the Client.

Certificate

After completing the training, each participant receives a personalized bilingual certificate that descriptively confirms the acquired skills in accordance with the PN-EN ISO 9001:2015 quality management system implemented at EMT-SYSTEMS Sp. z o.o., supervised and certified by TUV Nord Polska.
More information

Accommodation

List of hotels near the training location

Please contact us on:

0048 32 4111 000

info@emt-systems.pl

should you have any questions on the course you have chosen

Course program

Basics of welding technology: materials and their weldability
- Transformations of the physical state
- Types and physical characteristics of welded materials
- Types and physical characteristics of galvanic coatings
- Changes in material properties due to the thermal process
- The ability of materials to be welded (weldability)
- Types of welded joints
Basics of welding technology: principle of operation
- The principle of welding and the scope of application of spot welding
- Dynamic resistance
- Sparking out
- Basic programs and parameters of spot welding
- Influence of welding parameters on the properties of welds
Basics of welding technology: characteristics of welding processes
- General characteristics
- Energy / heat sources for welding
- Energy transport for welding
Welding devices
- Basic issues of electrical engineering
- Construction, marking and assembly of the essential elements of welding machines
- Electrodes: materials, shapes, contact surfaces and electrode mounting
- Actuators: principle of operation, types and configurations
- Transformers: principle of operation and types
- Supplying the welding electrodes with a low frequency current of 50Hz (AC)
- Power supply of electrodes with medium frequency current of 1000 Hz (MFDC)
- Supplying electrodes with impulse current of landing a capacitor (CD)
- Control systems and regulation of the welding process: constant current, constant voltage, constant power control
- Diagnostics, maintenance and calibration
Non-conformities and quality control of welds
- Typical nonconformities, reasons for their occurrence and prevention
- Methods of testing the quality of welded joints
- Assessment of the quality of the welded joints made
Typical applications, examples and problems
- Compacting the cables
- Resistance hot kneading - winding wire and commutator
- Micro-welding
- Battery sealing in the packaging process
- Welding cables with contacts
- Welding with solders

About us

Awards References ON-LINE trainings info

Our experts

Our trainers have extensive theoretical and practical technical knowledge and are respected practitioners with years of documented work experience and many completed implementation and repair projects. In addition, they provide consulting services and work as experts in drive and control systems for the renowned national trade periodicals. During trainings, their main focus is on passing the knowledge of the real examples they have encountered in their professional work. Our trainers are open to all suggestions made by the participants. It is very common that during trainings the group discusses the issues beyond the scope of the standard program that cover specific aspects of the students work. Completed courses also lead to cooperation between EMT Systems Ltd. and representatives of industrial facilities in the following areas: projects, modernization and commissioning technological lines.

We guarantee:

Excellent training conditions in a professionally equipped Laboratory of PLC
Numerous practical exercises at individual workstations facilitating consolidation of the acquired knowledge and skills
Individual approach to each participant
Well-qualified teachers from the maintenance service departments and the Silesian University of Technology with a vast practical experience
Professionalism, reliability and experience of Poland’s largest training center
Catering – tasty lunch served by the Technopark restaurant
Professional and comprehensive course materials covering all the topics discussed during the course, illustrated with numerous examples
A course certificate of completion confirming the acquired skills, issued by the Engineering Training Center in two languages – Polish and English

Catering

In addition to the substantive aspect, the comfort of our training participants is very important to us. We provide students with a climatic cafe and restaurant space, which is a place for refreshments and relaxation during breaks. We invite you to use the coffee bar and the modern massage chair!

During each training day, participants receive:

Unlimited access to the Cechownia Cafe coffee bar, serving tea and high-quality freshly ground coffee. The bar is equipped with:
- NECTO Karisma - a professional espresso machine of Italian production.
- THERMOPLAN BW 4 - a professional espresso machine made in Switzerland.
These are coffee machines used in the best coffee shops. According to your taste, we serve unique types of coffee - Cappuccino, Espresso, Americano, Caffe Latte and Turkish coffee. Training participants can also use unlimited sparkling and still water, juices and sweets.

Two-course dinner - a combination of traditional, home-made flavors with meals served in restaurants.

Until 4:00 PM in the cafe on the first floor you can also buy fresh sandwiches, cakes, sweet and salty snacks and cold drinks. After training - from 4:00 PM - we invite you to try the delicious dishes of the Cechownia Restaurant, prepared by the best chefs in Gliwice.