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Tel: 32 4111 000
CNC Department: 515 485 139
S7-300/400
Specialized trainings
MITSUBISHI 
TPM1
Maintenance management according to TPM
Course aims:
- Reduction of losses in the production connected with failures and unplanned machine idle times
- Acquiring skills of the proper implementation and management of TPM
- Using the methods, tools and indicators
- Learning about the problems ad solutions occurring in different plants that have implemented TPM
- Exchange of experiences in the field of soft aspects of TPM, such as motivating and involving workers
Course type
Open training
Course level
TPM1
Duration
3 days
Prerequisites
General technical knowledge
Location
The Engineering Training Center or the client company
See the laboratory
See the laboratory
Dates
Rok 2026
Dates
Please contact us
Schedule
day 1 h. 9.00 - 16.00
day 2 h. 9.00 - 16.00
day 3 h. 9.00 - 16.00
day 2 h. 9.00 - 16.00
day 3 h. 9.00 - 16.00
Price
Highlights
- A certificate of completion
- Educational aids: scripts
- Access to specialist magazines and technical literature (regarding stationary training)
- Writing aids (pen, notebook) - regarding stationary training
- Complete care of idividually assigned customer service person
- Participant Cards with discounts to partner restaurants / pubs in Gliwice (regarding stationary training)
Catering
Participants of training courses at our center receive unlimited access to the Cechownia Cafe coffee bar and a two-course lunch.
More information
More information
Contact
Closed trainings
This course is also available as a closed training where the dates, price, locations and the content is settled individually with the Client.
Certificate
After completing the training, each participant receives a personalized bilingual certificate that descriptively confirms the acquired skills in accordance with the PN-EN ISO 9001:2015 quality management system implemented at EMT-SYSTEMS Sp. z o.o., supervised and certified by TUV Nord Polska.
More information
More information
Accommodation
List of hotels near the training location
Please contact us on:
0048 32 4111 000
info@emt-systems.pl
should you have any questions on the course you have chosen
Course program
- Machine in the systemic perspective (division of machines and equipment into elements: critical, significant, general purpose elements; Condition Monitoring; trending; analyzing data from the machines)
- Definition and approach to TPM (Total Productive Maintenance) – key elements, tools for identification and elimination of losses, methods of efficiency improvement, basic documentation, improvement of the efficiency of using resources, bottlenecks in production
- Aims of implementing TPM
- Losses in the production systems (overview, identification, methods of elimination)
- Comparison of TPM and TQM (assumptions, tools, aims of implementation)
- Practical grounds for the implementation of TPM
- Overview of the exploitation methods (technical maintenance) – advantages and disadvantages, required documentation, comparison, planning the renovations, including:
- precautionary (preventive)
- until the event of failure (damage)
- dependent on the machine condition (predictive) [PDM - Predictive Maintenance]
- proactively preventive
- Implementing TPM on different levels of the production plant
- Process quality indicators in TPM (definition, selection, presentation of results and its significance in the improvement of loss elimination):
- OEE (Overall Equipment Effectiveness)
- MTBF (Mean Time Between Failures)
- MTTR (Mean Time To Repair)
- KPI (Key Performance Indicator)
- Stages of implementing the TPM program (structure, methods, milestones)
- Idea of the Autonomous Maintenance (preparation, implementation, control and system management)
- Information used in TPM (definition, standardization, acquiring and using in the production process)
- SMED, 5S, SixSigma (analysis, documentation, implementation on different levels of production)
- Production scheduling
- Costs of implementing TPM (elements affecting the costs, examples of calculations)
- Basics of the Theory of Constraints (TOC)
- Practical exercises
Laboratory
Classrooms and laboratories are air-conditioned, large and spacious. Workstations for the participants have been fitted with specialist equipment. The participants have at their disposal tools used in the industrial metrology and additionally - a coordinate measuring machine and measuring arm.
About us
Our experts
Our trainers have extensive technical knowledge and broad experience supported by years of documented work in various implementation projects. What’s more, they are experts for national journals and offer their consultation in different projects. During the trainings, their main focus is on passing knowledge of the real examples they have encountered in their professional work.
Our trainers are open to all suggestions made by the participants. It is very common that during trainings the group discusses the issues beyond the scope of the standard program that cover specific aspects of the students work.
Completed courses also lead to cooperation between EMT Systems Ltd. and representatives of industrial facilities in the following areas: projects, modernization and commissioning of the machine hydraulic systems and technological lines..
Materiały szkoleniowe
Each participant of the training course receives:
a textbook: Maintenance management according to TPM and TOC compiled by the Engineering Training Center EMT-Systems Ltd. covering the material included in the program of the specific course.
Benefits for participants:
Skills acquired during the course will allow the participants to effectively and appropriately apply TPM in their production plant, increase safety and comfort of work and enjoy considerable benefits resulting from:
- Increasing the efficiency of machines, devices and human labor
- Reduction of mistakes, breakdowns, micro down times etc.
- Reduction of production and equipment maintenance costs
- Enhancing the quality of manufactured products
Catering
In addition to the substantive aspect, the comfort of our training participants is very important to us. We provide students with a climatic cafe and restaurant space, which is a place for refreshments and relaxation during breaks. We invite you to use the coffee bar and the modern massage chair!
During each training day, participants receive:
During each training day, participants receive:
- Unlimited access to the Cechownia Cafe coffee bar, serving tea and high-quality freshly ground coffee. The bar is equipped with:
- NECTO Karisma - a professional espresso machine of Italian production.
- THERMOPLAN BW 4 - a professional espresso machine made in Switzerland.
- Two-course dinner - a combination of traditional, home-made flavors with meals served in restaurants.
Catalogues
