TS4

Materials engineering in the design and operation of injection molds

Course aim:

After completing the training, the participant has knowledge of:

Selection of engineering materials in terms of design, construction and operation of injection and pressure molds
Application of technological operations in heat, thermochemical and surface treatment dedicated to the design, construction and operation of injection and pressure molds
Modelling of TWW technological surface layers increasing the service life of injection and pressure molds in industrial applications

Target group:

The training is addressed to people who want to systematize or deepen their knowledge of designing injection and pressure molds in terms of the selection of engineering materials used in the technology of heat, thermochemical and surface treatment, as well as modelling technological surface layers of TWW.

Course type

Open training

Course level

TS4

Duration

2 days, 14 hours

Prerequisites

General technical knowledge

Location

Laboratory in the Engineering Training Center in Gliwice or the client company
See the laboratory

Dates

Rok 2026

20-21 november

Dates

Please contact us

Schedule

day 1, h. 9.00 - 16.00
day 2, h. 8.00 - 15.00

Price

2500 PLN (netto) + 23% VAT

Highlights

A certificate of completion
Educational aids: scripts
Access to specialist magazines and technical literature (regarding stationary training)
Writing aids (pen, notebook) - regarding stationary training
Complete care of idividually assigned customer service person
Participant Cards with discounts to partner restaurants / pubs in Gliwice (regarding stationary training)

Catering

Participants of training courses at our center receive unlimited access to the Cechownia Cafe coffee bar and a two-course lunch.
More information

Contact

tel.: 0048 32 4111 000
e-mail: info@emt-systems.pl

Closed trainings

This course is also available as a closed training where the dates, price, locations and the content is settled individually with the Client.

Certificate

After completing the training, each participant receives a personalized bilingual certificate that descriptively confirms the acquired skills in accordance with the PN-EN ISO 9001:2015 quality management system implemented at EMT-SYSTEMS Sp. z o.o., supervised and certified by TUV Nord Polska.
More information

Accommodation

List of hotels near the training location

Please contact us on:

0048 32 4111 000

info@emt-systems.pl

should you have any questions on the course you have chosen

Course program

Day 1

Iron-carbon phase equilibrium diagram Fe3C – basics and practical application
Influence of alloying elements on the properties of tool steels
Steel designation system according to PN-EN 10027-1 and PN-EN 10027-2 - currently applicable standards
Basics of injection mould construction in terms of material selection
Tool steels used for injection mould construction
ESR and VAR electroslag remelting in the production of tool steels - structural purity of the material
Materials used in the production of standard parts for injection moulds
Thermal conductivity in terms of materials selection used for moulding elements
Materials used for moulding elements subjected to the process of polishing and surface texturing.
Porous materials for mold inserts – local venting of the mold cavity
Materials used in the processing of modified plastics – how to prevent erosion of molding elements
Materials and additive processing used in the design of conformal and contour cooling – advanced technologies of 3D printing of metal powders
Diffusion welding and vacuum brazing in the aspect of making conformal channels
Anti-corrosion protection of contour and conformal cooling channels

Day 2

Heat treatment of elements made of tool steels
Parameters of the tool steel tempering process in the aspect of later mold operation
Stresses and deformations after the heat treatment of tool steels
Stress relief annealing – application of the process in the production of molding elements
Thermochemical treatment of tool steels used in mold design
PVD ceramic coatings applied to the surfaces of molding elements
DUPLEX gradient coatings and their application in mold operation – prevention of seizure of cooperating elements
PVD coatings used to increase the process and quality capabilities of textured moldings on the surface
Advantages and disadvantages of using thermochemical and surface treatment in the aspect of later mold operation
Modeling the stress state in the surface layer – the effect of the technological TWW surface layer on increasing the reliability and durability of molds
Welding of tool steels used for molding elements – TIG, micro TIG, laser welding methods
Repairs and modifications of molding elements using welding methods - procedures and technological treatments used during the welding process
Welding and surfacing of forming elements subjected to texturing processes and PVD coatings
* Lifespan of forming elements for pressure casting of alloys (topic for people interested in the aluminium alloy pressure casting industry)
Al – conclusions from industrial operational tests in the context of reducing the phenomenon of thermal fatigue

Laboratory

About us

Awards References ON-LINE trainings info

Confirmation of cooperation

Our experience and the quality of the conducted trainings are supported by selected references received from our clients after training in the field of PLASTICS and their processing.

ZOBACZ PEŁEN WYKAZ REFERENCJI

Our experts

Training sessions are carried out by industrial representatives and long – standing member of academic staff from units of higher education with considerable experience in implementation and repair projects. Our tutors work for large industrial plants solving technical problems and performing engineering tasks.

Materiały szkoleniowe

By the end of the course participants will be able to:

Use the fundamental terms in the field of plastics processing
Understand the basic theory presented during the course
Understand the necessity of respecting rules for machine exploitation
Know how to apply the acquired information in practical aspects of their work

Catering

In addition to the substantive aspect, the comfort of our training participants is very important to us. We provide students with a climatic cafe and restaurant space, which is a place for refreshments and relaxation during breaks. We invite you to use the coffee bar and the modern massage chair!

During each training day, participants receive:

Unlimited access to the Cechownia Cafe coffee bar, serving tea and high-quality freshly ground coffee. The bar is equipped with:
- NECTO Karisma - a professional espresso machine of Italian production.
- THERMOPLAN BW 4 - a professional espresso machine made in Switzerland.
These are coffee machines used in the best coffee shops. According to your taste, we serve unique types of coffee - Cappuccino, Espresso, Americano, Caffe Latte and Turkish coffee. Training participants can also use unlimited sparkling and still water, juices and sweets.

Two-course dinner - a combination of traditional, home-made flavors with meals served in restaurants.

Until 4:00 PM in the cafe on the first floor you can also buy fresh sandwiches, cakes, sweet and salty snacks and cold drinks. After training - from 4:00 PM - we invite you to try the delicious dishes of the Cechownia Restaurant, prepared by the best chefs in Gliwice.