ZO1
Programming and parameterization of resistance welding machines – basic course
Course aims:
- Overview of the problems related to resistance welding technology
- Overview of the design, operating principles and operation of control systems in resistance welding systems
- Explanation of the problems related to resistance welding technology for different types of materials
- Selection of the appropriate parameters, such as: current values, contact force and welding times
Course type
Open training
Course level
ZO1
Duration
3 days
Location
Engineering Training Center in Gliwice
Terms
Terms, costs of participation, location and training program are being set individually with the customer
Price
Price includes
- A certificate of completion in 2 languages – Polish and English
- Educational aids: scripts
- Access to specialist magazines and technical literature
- Writing aids (pen, notebook)
- A bag of company gadgets
- Complete care of idividually assigned customer service person
- Participant Cards with discounts to partner restaurants / pubs in Gliwice
Prerequisites
Basic knowladge in the field of electrotechnics
Schedule
day 1 h. 9.00 - 16.00
day 2 h. 9.00 - 16.00
day 3 h. 9.00 - 16.00
day 2 h. 9.00 - 16.00
day 3 h. 9.00 - 16.00
Catering
Participants of our courses are entitled to a two-course meal and have unlimited access to Coffi Di‘Italian Espresso Bar
More information
More information
Contact
Closed training
This course is also available as a closed training where the dates, price, locations and the content is settled individually with the Client
Certificate
After the training course each participant acquires billingual, personal certificate descriptively confirming acquired skills according to implemented ISO 9001:2015 and ISO 29990:2010 TüV NORD Polska procedures.
Accommodation
List of hotels near the training location
We are available if you have any questions or concerns
regarding the accuracy of selected training
Apply or enquire about the course
Course program
- Characteristics of welding processes
- General characteristics
- Sources of energy/heat in welding
- Transport of energy in welding
- Welding devices
- Basic aspects of electrical engineering
- Basic aspects of pneumatics and hydraulics
- Design, identification and assembly of essential elements of welding machines (spot, seam and projection welding machines)
- Welding systems in manual and automatic processes
- Materials for electrodes, shapes of electrodes, contact surfaces and fixing of electrodes
- Powering electrodes of the welding machine with a low frequency 50 Hz current
- Transformer for a welding machine
- Thyristor connector
- Powering electrodes with a medium frequency 1000Hz current
- Steering systems and process control systems
- Cooling systems
- Examples of typical welding devices (Bosch, Serra, HWH, ARO)
- Welded materials
- Types and physical characteristics of the welded materials
- Identification of materials
- Changes of materials’ properties as a result of the thermal process
- Material’s ability to be welded (weldability )
- Basics of parameterization in welding technology
- Principles of welding and the applicability of spot welding
- Basic programs and parameters for spot welding
- Influence of welding parameters on the properties of welds
- Spot welding of galvanised sheets
- Types of welded joints and welds
- Principles and applicability of projection welding
- Parameters and programs for projection welding
- Materials for electrodes, shapes of electrodes, contact surfaces and fixing of electrodes
- Process flow and control
- Systems of regulation and monitoring in welding systems (PHA, KSR, UIR)
- Diagnostics, maintenance and calibration
- Irregularities and quality control of welds
- Typical irregularities, their causes and prevention
- Methods of testing the quality of welded joints
- Quality evaluation of the produced welded joints
- Practical exercises – selection of welding parameters, optimization of the process, simulation of irregularities, calibration
Laboratory
Industrial robot FANUC equipped with a pneumatic welding machine steered with weld controller by SERRA. Tutor
Our trainers have extensive theoretical and practical technical knowledge and are respected practitioners with years of documented work experience and many completed implementation and repair projects. In addition, they provide consulting services and work as experts in drive and control systems for the renowned national trade periodicals. During trainings, their main focus is on passing the knowledge of the real examples they have encountered in their professional work.
Our trainers are open to all suggestions made by the participants. It is very common that during trainings the group discusses the issues beyond the scope of the standard program that cover specific aspects of the students work.
Completed courses also lead to cooperation between EMT Systems Ltd. and representatives of industrial facilities in the following areas: projects, modernization and commissioning technological lines.
We guarantee:
- Excellent training conditions in a professionally equipped Laboratory of PLC
- Numerous practical exercises at individual workstations facilitating consolidation of the acquired knowledge and skills
- Individual approach to each participant
- Well-qualified teachers from the maintenance service departments and the Silesian University of Technology with a vast practical experience
- Professionalism, reliability and experience of Poland’s largest training center
- Catering – tasty lunch served by the Technopark restaurant
- Professional and comprehensive course materials covering all the topics discussed during the course, illustrated with numerous examples
- A course certificate of completion confirming the acquired skills, issued by the Engineering Training Center in two languages – Polish and English
