Design of technological processes - CNC Technologist / Setter
We work on equipment:
Objectives:
- Designing technological processes of selected elements of machine parts using numerically controlled lathes and milling machines
- Learning about machining datum surface and their selection methods
- Selection of tools and mounting methods of the machined elements
- Practical skills of preparing operation sheets and machining manuals
- Correct selection of measuring instruments for technical inspection
See what our CNC and conventional machine tool laboratories look like:
Course type
Course level
Duration
Prerequisites
Location
Dates
Schedule
day 2 h. 8.00 - 16.00
day 3 h. 8.00 - 16.00
day 4 h. 8.00 - 16.00
day 5 h. 8.00 - 14.00
Price
Highlights
- 38 hours of professional practical course
- A certficate of completion in 6 languages (Polish, English, German, Dutch, Norwegian, Swedish)
- Training script
- Writing aids (pen, notebook) - regarding stationary training
- Complete care of idividually assigned customer service person
- Participant Cards with discounts to partner restaurants / pubs in Gliwice (regarding stationary training)
Catering
More information
Contact
Closed trainings
Certificate
More information
Each participant receives 6 certificates of completion prepared in different languages
- Polish
- English
- German
- Dutch
- Norwegian
- Swedish
Taking the examination prepared by EMT-Systems and the organization TUV Nord Poland, students have a chance to receive an additional certificate of competence as part of the training. The document is prepared in three languages - Polish, English and German. In case the participant wished to take the exam, it needs to be stated in the application form. The cost of the examination and certificate is 200 PLN. This option is voluntary.
Accommodation
Please contact us on:
0048 32 4111 000
info@emt-systems.pl
should you have any questions on the course you have chosen
Course program
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Laboratory
We provide our trainees with 2 training laboratories with a total area of 162 m2, air-conditioned and spacious. The trainees' stations have been equipped with specialist teaching aids. Each participant has access to the latest tool catalogues, measuring devices and cutting tools, among others.
Our training rooms provide the opportunity to work on real industrial machine tools based on the most popular controllers – SINUMERIK and FANUC.
During practical classes we use our own diverse machinery park. Depending on the level of the course and the level of the group, we provide our students with the following fleet of machining machines
CNC Laboratory - MACHINE TOOLS
- SINUMERIK 828D control with ShopMill
- center designed for efficient serial production of parts
- 18.8 kW spindle
- maximum spindle speed 12,000 rpm
- drum tool magazine with a capacity of 20 tools
- BBT40 spindle taper
- working space 560 x 410 x 450
- rapid feeds 48 m/min
- liquid and air cooling
- handwheel
- rigid threading
- closed workspace
- FANUC 0i-MF control with Manual Guide overlay
- for precise machining of smaller parts
- 11 kW spindle
- drum tool magazine with a capacity of 20 tools
- BT40 spindle taper
- working space 550 x 410 x 510
- maximum spindle speed 10,000 rpm
- liquid spindle cooling
- handwheel
- rigid holder threading
- closed workspace
- FANUC 0i-TF control
- flat bed
- 3-jaw hydraulic chuck
- 6-position tool magazine
- 16x16 knife shank cross-section
- 5.5 kW spindle
- maximum spindle speed 2500 rpm
- Ф 200 hydraulic through-hole chuck
- turning diameter over bed Ф 360, over support Ф 180
- maximum turning length 900 mm
- positioning accuracy 0.01 mm
- tailstock
- SINUMERIK 828D basic control
- flat bed
- 3-jaw hydraulic chuck
- 8-position tool magazine
- 20 x 20 knife shank cross-section
- 5.5 kW spindle
- maximum spindle speed 1800 rpm
- turning diameter over bed Ф 400, over support Ф 160
- maximum turning length 700 mm
- tailstock
- FANUC 0i Mate-TD control
- flat bed
- 3-jaw hydraulic chuck
- 6-position tool magazine
- 16x16 knife shank cross-section
- 3 kW spindle
- maximum spindle speed 3450 rpm
- Ф 160 hydraulic through-hole chuck
- Ф 300 turning diameter over bed, Ф 135 over support
- closed workspace
- tailstock
- SINUMERIK 828D control with ShopMill add-on
- Ball screws in 3 axes - direct drive from the motor
- Carousel tool magazine with a capacity of 10 tools
- BT40 spindle taper
- Workspace 450 x 300 x 250
- 5.5 kW spindle
- Maximum spindle speed 8000 rpm
- Handwheel
- Closed workspace
- Highly accurate turning in the µm range
- Positioning repeatability < 0.4 µm
- Measuring system resolution - 0.1 µm
- ETA+ high-efficiency ball screw gears
- Ultra-precise spindle bearings
- Number of tool slots: 8
- Driven tool slots
- Maximum rotation speed 8000 rpm
- Spindle power 7.7 kW
- Through-through spindle
- Maximum diameter 250 mm
- Maximum turning length 285 mm
- FANUC 0i-MD control with Manual Guide overlay
- 2.2 kW spindle
- Maximum spindle speed 4000 rpm
- Working area 500 x 700 x 180
Tools used during courses
Workshop equipment and additional equipment:- measuring instruments: calipers, micrometers, height gauges, rulers, gauge blocks..
- demonstration tools:milling cutters, drills, taps, lathe tools with cutting inserts, folding tools, special tools, milling heads
Software
During the course, each participant has at their disposal INDIVIDUAL WORKSTATIONS with a touch LCD monitor, and specialized software that simulates the work with real drivers:
- Siemens SINUTRAIN Operate - actual operator panel SINUMERIK 828D / 840D
- FANUC NC GUIDE - actual operator panel FANUC
- HEIDENHAIN simulator
- MACH3 Simulator
- NX CAM - aided machining
SinuTrain Operate 4.5 SP2 is not only a training program, but also allows for programming CNC control SINUMERIK offline, due to the fact that it is based on the same system SINUMERIK Operate. It is therefore an ideal tool for the operator, technologist and setter of the CNC machine.

Mach3 is one of the most popular programs enabling control of the CNC machines featuring up to 6 axes. It makes it possible for the regular computer to become controller for any CNC machine. Manual control is based on G-codes, the program also enables continuous preview of tools and machining parameters.
Software offers a wide variety of functions, from simple NC programming to high performance and multiaxis machining, allowing realization of many tasks using just one system. NX software is applied in many branches of industry successfully fulfilling its role in aviation, automotive industry, medical equipment, foundry industry and machinery. NX CAM software is fitted with closely integrated post processing system that enables easy generation of the right NC code for nearly all types of machines and controller configuration. Many levels of checking accuracy of the NC program include simulation based on G-code, which eliminates the necessity of using separate simulation systems.
About us
Our experts
Our team of instructors consists of experienced programmers and operators with many years of professional experience, examiners from Regional Examination Boards in the profession of cutting machine tool operators, collaborating with industrial companies in the field of programming and operating numerically controlled machine tools, as well as conducting training courses. Designers and engineers implementing NX CAM software.
.Materiały szkoleniowe
- Training script: Designing Technological Processes - CNC Technologist/Setter authored by the EMT-Systems Engineering Training Center, related to the training course. Sample pages:
Additionally, thanks to our well-equipped library, our trainees have access to professional literature, industry magazines, and tool catalogs. The collected literature helps in better understanding of the subject and, for the inquisitive, in deepening knowledge in the field of machining.
- Stach B.: Basics of CNC Machine Tool Programming. WSiP, Warsaw 1999
- Jan KOSMOL (ed.): Programming of Numerically Controlled Machine Tools. Silesian University of Technology, 2007
- Habrat W.: CNC Machine Tool Operator. KaBe, Krosno 2003
Training methods
During our courses we particularly focus on exercises on actual CNC machines with Sinumerik and Fanuc control systems, presentations and computer-based exercises in programming CNC milling machines/lathes. We are the only training center in Poland to have introduced exercises on Siemens PLM Software - NX CAM (Manufacturing module).
Participants have at their disposal:- 3 – axis, vertical machining center LG 800 HARTFORD Australia/Taiwan with GE FANUC Ai 100
- Milling machine FNF 40 NA AVIA Warszawa with SIEMENS SINUMERIK 810T
- Lathe VEVUS 350 CBKO Pruszków with GE FANUC 0iTC
- Lathe STCNC3D, controlled by Mach3
- Individual training positions with Siemens PLM Software - NX CAM, Mach3
Benefits for participants
- Analyze executive drawings with respect to:
- selection of machining datum surface
- dimensional tolerances and fits
- shape and position tolerances
- surface roughness tolerances
- Select mounting methods for the machined elements
- Select tools and machining parameters for reductive machining
- Select measuring instruments for technical inspection
- Prepare technological documentation:
- operation sheets
- machining manuals
- machine setting instructions
- technical inspection instructions
- Implement technological process:
- setting the machine (tool correction)
- preparing machining datum surface
- mounting the machined element and setting the zero points
- preparing machining program
- machining in the selected CNC machines
We guarantee
- Practice on actual industrial machines
- Many hours of exercises
- Gaining skills to operate the machine single-handedly
- Learning about computer machining simulators
- Support of qualified and experienced tutors
- Certificate of participation issued also in the chosen foreign language
Safety clothing
- Safety clothing
- Glasses
- Disposable gloves

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Catering
During each training day, participants receive:
- Unlimited access to the Cechownia Cafe coffee bar, serving tea and high-quality freshly ground coffee. The bar is equipped with:
- NECTO Karisma - a professional espresso machine of Italian production.
- THERMOPLAN BW 4 - a professional espresso machine made in Switzerland.
- Two-course dinner - a combination of traditional, home-made flavors with meals served in restaurants.