HM1
Mobile hydraulics in machines and devices
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Course aims:
- Design and operation principles of the hydraulic elements applied in mobile systems
- Design, assembly, implementation and testing simple hydraulic systems
- Interpreting graphical symbols and reading schematic diagrams of hydraulic systems
- Interpreting hydraulic quantities, valves characteristics and distinguishing methods of measuring flow temperature and pressure
- Displacement control principles, velocity and pressure control in hydraulic systems
Course type
Open training
Course level
HM1
Duration
4 days
Location
Laboratory of Hydraulic Drives and Control Systems Engineering Training Center in Gliwice, Poland
Terms
Terms, costs of participation, location and training program are being set individually with the customer
Price
Price includes
- An extensive practical course conducted on industrial elements and hydraulic systems
- A certificate of completion in 2 languages – Polish and English
- Educational aids: scripts
- Access to specialist magazines and technical literature
- Writing aids (pen, notebook)
- A bag of company gadgets
- Complete care of idividually assigned customer service person
- Participant Cards with discounts to partner restaurants / pubs in Gliwice
Prerequisites
General technical knowledge
Schedule
day 1 h. 9.00 - 16.00
day 2 h. 9.00 - 16.00
day 3 h. 9.00 - 16.00
day 4 h. 9.00 - 16.00
day 2 h. 9.00 - 16.00
day 3 h. 9.00 - 16.00
day 4 h. 9.00 - 16.00
Catering
Participants of our courses are entitled to a two-course meal and have unlimited access to Coffi Di‘Italian Espresso Bar
More information
More information
Contact
Closed training
This course is also available as a closed training where the dates, price, locations and the content is settled individually with the Client
Certificate
After the training course each participant acquires billingual, personal certificate descriptively confirming acquired skills according to implemented ISO 9001:2015 and ISO 29990:2010 TüV NORD Polska procedures.
Accommodation
List of hotels near the training location
We are available if you have any questions or concerns
regarding the accuracy of selected training
Apply or enquire about the course
Course program
- Basics of hydraulic drives in mobile systems:
- general design and characteristics of mobile hydraulic drives
- basics of hydromechanics
- pressure losses in hydraulic systems
- Positive displacement pumps:
- classification, design and operation principles of gear pumps, vane pumps and axial piston pumps
- design solutions of positive displacement pumps
- criteria for selection of positive displacement pumps
- Hydraulic cylinders:
- classification, design and operation principles of hydraulic cylinders
- cylinder design solutions
- seals
- criteria for selection
- Positive displacement rotary hydraulic motors:
- design solutions of low-torque and high torque motors
- criteria for selection of hydraulic motors
- Hydraulic valves in mobile applications:
- Flow control valves:
- general information about the distributors
- distributor design solutionsy
- indirect control of distributors
- design solutions of cut-off valves, check valves and controlled check valves
- hydrostatic steering valves - Orbitrol
- Pressure control valves:
- general information about pressure valves
- construction solutions and operating principles of safety and bypass valves, reducing valves, differential valves, connecting and disconnecting valves
- stop valves
- indirect control of pressure valves
- Flow rate control valves:
- design and operation principles of throttle valves
- 2-way and 3-way flow regulators
- Flow dividers
- Priority valves
- Integrated control blocks in mobile applications
- Criteria for selection of hydraulic valves
- Flow control valves:
- Hydraulic accumulators:
- classification and operation principles of accumulators
- application of accumulators in mobile systems
- filling and charging gas accumulators
- criteria for selection of accumulators
- Working fluids applied in hydrostatic mobile systems:
- types of working fluids in hydraulic devices
- quality and viscosity classification of working fluids
- criteria for selection of working fluids h
- Conditioning elements for working fluids:
- classification and design of filters
- location of filters in mobile hydraulic systems
- design solutions of hydraulic filters
- criteria for selection of filters
- air and water coolers
- heaters
- Connections of hydraulic devices:
- Types of cables
- Connecting elements (connectors)
- Special element mounting systems
- Criteria for selection of cables
- seals in hydraulic elements
- Working fluid tanks in mobile applications:
- design of tanks and hydraulic power packs
- criteria for selection of tanks
- Hydraulic system auxiliaries::
- pressure relays
- time relays
- seals
- criteria for selection of seals
- Graphical symbols of hydraulic elements and control systems
- Reading and interpretation of simple schematic diagrams of hydraulic systems
- Practical exercises on training positions– examination of exploitation properties of hydraulic elements in mobile applications
- Using FluidSIM H software to present the functions of the hydraulic elements
Laboratory
- Professional and innovative training positions based on the components of conventional, electrohydraulic and proportional hydraulics of leading producers such as PARKER Hannifin, BOSCH Rexroth, Manuli Fluiconnecto
- Unique teaching aids
- Laboratory of Hydraulic Drives and Control Systems
Training positions for Hydraulic Courses
Training positions designed by The Engineering Training Center have been constructed with the PARKER Hannifin, BOSCH Rexroth, Manuli Fluiconnecto and PONAR components. Unique design of the positions allows performing exercises on all levels of progress in hydraulics:
- assembling and testing of freely constructed hydraulic control systems whether conventional or electric
- running experimental (operational) tests of the typical hydraulic units like pumps, overflow valves, throttles or flow regulators
- simple, effortless and quick assembly of the designed hydraulic systems
- testing the operation and functions of the power supply, pressure units, flow direction control, flow intensity control and the actuators
- acquisition of knowledge on the design and construction of electrohydraulic systems of electric and proportional relay control
Software
The teaching process is being supported by Fluid-SIM H. The software helps to learn the principles of the design and simulation of hydraulic and electrohydraulic control systems. The software enables analyzing the increase of the level and rate of the flow, pressure drops in the valves as well as designating the velocity and accelerations of the cylinder’s pistons.
Tutor
The training in hydraulics is conducted by experts in both science and didactics who have worked as tutors in units of secondary and higher education as well as industrial representatives who derive from maintenance departments.
Course documentation
Catering
The essential elements of the training courses organized by EMT-Systems are content, well-qualified trainers and modern equipment. However, as the Engineering Training Center we also pay attention to the highest quality of catering services.
Each day of the course the participants receive:- A two-course lunch – our cuisine is a combination of traditional, home-made meals known from the modern milk bars and dishes served in restaurants. Every day, there is a selection of soups and main courses.
- Unlimited access to our EMT Coffi Di‘Italian Espresso Bar. During short breaks in classes our students may use the fully stocked coffee bar:
- THERMOPLAN BW 4 – a professional Swiss coffee machine used in best cafes. You may choose the coffee you like best - Cappuccino, Espresso, Americano, Caffe Latte and Turkish Coffee.
- Traditional vending machine serving different types of coffees and hot beverages such as tea, hot chocolate or borscht.
- A selection of kettles, coffees and teas for self service.
- Sparkling and still mineral water, squash.
- A selection of cookies and fruit.
Training intended for:
- Workers who assemble, operate and service hydraulic systems applied in machines
- Operator and servicemen of equipment based on hydrostatic drives (heavy construction machines, mining equipment, shipbuilding, municipal equipment)
- Workers responsible for repairs, overhauls and regeneration of hydraulic in mobile applications
- Anyone interested in expanding their knowledge on mobile hydrostatic drives
Benefits for participants
By the end of the course participants will be able to:
- describe the design and operation principles of the hydraulic elements in mobile applications
- design, assemble and implement simple hydraulic systems for mobile applications
- identify graphical symbols and read schematic diagrams of hydraulic systems
- interpret hydraulic quantities, valve characteristics and distinguish methods of measuring flow temperature and pressure
- control displacement, velocity and pressure in mobile hydraulic systems
- apply Fluid-SIM H software in the design and simulation of hydraulic systems
We guarantee:
- perfect training conditions in the professionally equipped Laboratory of hydraulic drives and control systems,
- a large number of practical exercises to facilitate the acquisition of specific skills,
- a wide range of teaching aids pomocy dydaktycznych that help strengthen the acquired knowledge,
- a professional staff of trainers with many years of practical and theoretical experience.
