HC1

Control and analysis of hydraulic liquids parameters

We work with equipment:

Course aim:

After completing the training, the participant:

Understands the needs of proper hydraulic fluid maintenance, and knows the impact of improper oil management on reducing the durability and reliability of the drive system
Knows the sources of contamination and is able to minimize their influence on the physicochemical parameters of the hydraulic fluid
Can adequately react to a drop in the purity of the working fluid
Knows the parameters of the filter cartridge and the drive system, which affect the achieved cleanliness class of the working fluid
Has the ability to properly draw liquid samples for analysis and to interpret the laboratory test results
Knows the correct procedures for servicing working fluid tanks, as well as the methods and purposes of flushing the hydraulic system
Has knowledge of improving the purity of liquids possibility, as well as the influence of contamination on the proper operation of the drive system components

Course type

Open training

Course level

HC1

Duration

2 days, 13 hours

Prerequisites

Minimum: completed course H1: Power hydraulic components and systems - construction and operation or HM1: Mobile hydraulics in machines and devices.
Recommended: completed course H1: Power hydraulic components and systems - construction and operation or HM1: Mobile hydraulics in machines and devices and H5: Diagnostics, maintenance and repairs of hydraulic devices and systems

Location

Laboratory of Hydraulic Drives and Controls at the Engineering Training Center in Gliwice
See the laboratory

Dates

Rok 2026

Terms, costs of participation, location and training program are being set individually with the customer

Dates

Please contact us

Schedule

Day 1: 9:00 AM – 4:00 PM Day 2: 9:00 AM – 3:00 PM

Price

Highlights

A certificate of completion
Writing aids (pen, notebook) - regarding stationary training
Complete care of idividually assigned customer service person
Participant Cards with discounts to partner restaurants / pubs in Gliwice (regarding stationary training)

Catering

Participants of training courses at our center receive unlimited access to the Cechownia Cafe coffee bar and a two-course lunch.
More information

Contact

tel.: 0048 32 4111 000
e-mail: info@emt-systems.pl

Closed trainings

This course is also available as a closed training where the dates, price, locations and the content is settled individually with the Client.

Certificate

After completing the training, each participant receives a personalized bilingual certificate that descriptively confirms the acquired skills in accordance with the PN-EN ISO 9001:2015 quality management system implemented at EMT-SYSTEMS Sp. z o.o., supervised and certified by TUV Nord Polska.
More information

Accommodation

List of hotels near the training location

Please contact us on:

0048 32 4111 000

info@emt-systems.pl

should you have any questions on the course you have chosen

Course program

Day 1

Sources of contamination in hydraulic systems
- External contaminants
- Internal contaminants
Basic classification of contaminants
Influence of contaminants on the hydraulic system operation
Methods of measuring the amount of impurities (cleanliness class according to ISO 4406:1987 and NAS1638)
Filtration of liquids in power hydraulics systems
- The role of filtration
- Arrangement of filters
- Accuracy and efficiency of filtration
- Materials of filter cartridges and their ability to remove impurities
- Contaminant absorption capacity of filters
- Role of bypass valves
- Procedure for replacing filter cartridges
The relationship between the cleanliness class of the fluid and the parameters of the hydraulic system and the filter cartridge
Indicators of filter cartridge saturation (mechanical and electronic)
Practical exercises: determining the cleanliness class of selected hydraulic oils and fluid filtration

Day 2

Correct handling of systems to minimize contamination
Flushing systems before first start-up
Refilling hydraulic fluid
Tank service during hydraulic fluid replacement
Quality and viscosity classification of hydraulic fluids
Testing selected physicochemical parameters of hydraulic oils
- System preparation for oil sampling
- Sampling procedure
- Parameters of mineral oils subject to testing
- Conclusions from oil test report analysis
Impact of low-quality working fluid on hydraulic system operation and accelerated wear of drive components

Laboratory

Training rooms and laboratories are air-conditioned, large, and spacious. Workstations for participants are professionally equipped. Each participant has access to computer stations with simulation software, the latest product catalogs, cross-sections of hydraulic components, and well-equipped laboratories used for practical exercises.

SEE THE FULL PHOTO GALLERY

Our training rooms and laboratories offer the opportunity to work on industrial components and hydraulic power systems from the most popular manufacturers – PARKER Hannifin, BOSCH Rexroth, Manuli Fluiconnecto, HYDAC, and PONAR WADOWICE.

During practical sessions, we use various training stations. Depending on the course level, we provide our participants with the following equipment:

VIDEO SHOWING FRAGMENTS OF TRAINING IN THE HYDRAULIC POWER LABORATORY

Virtual tour of our training laboratory:

About us

Awards References ON-LINE trainings info

Confirmation of cooperation

Our experience and the quality of conducted training are supported by selected references received from our clients after completed training sessions in the field of HYDRAULIC POWER.

SEE THE FULL LIST OF REFERENCES

Our experts

The training instructors possess extensive technical knowledge, both practical and theoretical, as well as many years of professional experience supported by documented work history and completed industrial implementations. Additionally, they provide consulting services and are nationally recognized experts in the field of drives and controls. During the training sessions, they present real-life situations encountered in their professional careers.

Our trainers are open to suggestions from participants. Frequently, during the courses, topics that go beyond the standard program are developed, covering specific aspects of the participants' daily work.

Completed training sessions also often lead to collaboration between EMT Systems Sp. z o.o. and representatives of industrial plants in areas such as projects, modernizations, and the commissioning of hydraulic systems for machines and production lines.

Materiały szkoleniowe

Each participant receives training materials in the form of scripts developed by our instructors and tailored to modern industrial hydraulics techniques.

We Guarantee

Ideal training conditions in a professionally equipped Hydraulic Drives and Controls Laboratory,
A large number of practical exercises facilitating the acquisition of specific skills,
Use of various teaching aids that help consolidate the acquired knowledge,
Professional instructors with many years of practical and theoretical experience.

PROTECTIVE CLOTHING

We provide participants with protective clothing during practical exercises at machine tools. The following items are available to trainees:

Protective aprons
Safety glasses
Disposable gloves

Catering

In addition to the substantive aspect, the comfort of our training participants is very important to us. We provide students with a climatic cafe and restaurant space, which is a place for refreshments and relaxation during breaks. We invite you to use the coffee bar and the modern massage chair!

During each training day, participants receive:

Unlimited access to the Cechownia Cafe coffee bar, serving tea and high-quality freshly ground coffee. The bar is equipped with:
- NECTO Karisma - a professional espresso machine of Italian production.
- THERMOPLAN BW 4 - a professional espresso machine made in Switzerland.
These are coffee machines used in the best coffee shops. According to your taste, we serve unique types of coffee - Cappuccino, Espresso, Americano, Caffe Latte and Turkish coffee. Training participants can also use unlimited sparkling and still water, juices and sweets.

Two-course dinner - a combination of traditional, home-made flavors with meals served in restaurants.

Until 4:00 PM in the cafe on the first floor you can also buy fresh sandwiches, cakes, sweet and salty snacks and cold drinks. After training - from 4:00 PM - we invite you to try the delicious dishes of the Cechownia Restaurant, prepared by the best chefs in Gliwice.